Crafco Recycling Project Reduces CO2e Emissions

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Crafco Inc., a division of Ergon Asphalt & Emulsions Inc., has a long history of environmentally friendly projects. Over 40 years ago, Crafco developed and patented an effective solution for sealing pavement cracks and joints using a blend of reclaimed rubber from recycled car tires and asphalt. This flexible sealant was the first of its kind. Beyond its role in helping transform the industry, this specialized material also helps protect the environment.

By blending scrap tire rubber into its sealant, Crafco is recycling over one million tires every year, reducing waste that would otherwise end up in landfills. Reusing and repurposing used tires versus virgin polymer modifiers reduces crude oil consumption by over one million gallons each year.

For Fiscal Year 2021, Crafco’s consumption of crumb rubber equated to reducing CO2e emissions by approximately 30 million pounds versus using virgin materials in the company’s finished product.

“Tire rubber already contains the oils and antioxidants required for effective sealant performance, thus reducing the need for using more natural resources,” stated Gary Johnson, Crafco President. “By using post-consumer recycled tire rubber, Crafco sealants save energy and resources by reducing the amount of polymers and chemicals consumed.”

The team at Crafco is committed to finding ways to have a positive impact on the environment. A few examples include:

  • In 1982 Crafco introduced an innovative way to package sealant by replacing metal pails, the standard at the time, with boxes manufactured from recycled cardboard. The cardboard is fully recyclable after it’s emptied, decreasing the waste stream by approximately 4,000,000 metal pails each year.

  • Dedicated to leading the way with its innovative, fully consumable packaging, Crafco currently holds two patents on processes to package sealant in a container that itself becomes part of the sealant. Both Pleximelt and NO BOX packaging options are fully consumable and create zero waste.

  • On Crafco’s equipment manufacturing side, all application equipment worldwide has Tier 4 diesel engines. These engines support the lowest emission requirements in the U.S.

Thanks to Crafco’s environmentally friendly focus, customers have access to sealants that are long lasting and budget friendly. Crafco is reducing its carbon footprint while helping to preserve not only our roads, but also the planet.

Asphalt: America’s Top Recycling Industry

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EAE Sr. VP Patrick Nation Talks Sustainability with the Asphalt Institute:

In a recent interview for Asphalt, the magazine of the Asphalt Institute, Patrick Nation, Ergon Asphalt & Emulsions (Ergon A&E) Senior Vice President and Chair of the Asphalt Institute, shared his thoughts about sustainability as it pertains to the asphalt industry and to Ergon.

The asphalt industry certainly plays an important role in today’s society. “We are the main resource going into the transportation system that moves people and goods around the world,” Nation explained. “Without a great transportation network, people and businesses suffer tremendously. This will not change moving forward. The world might look a little different, but transportation networks will be an important part of whatever our world looks like in the future.”

According to Nation, the industry has a good story to tell about sustainability. “We just need to tell it,” he said. “This is a space where the industry can play an important role and help with challenges faced around the world.”

The asphalt paving industry is one of the top recycling industries in the world. Asphalt is 100% reusable and the most recycled material in America, with an estimated 94% of reclaimed material going back into new pavements. Asphalt Institute members supply most of the binder in this industry and lead the effort in recycling.

“Carbon-reducing technologies that can reduce the production of hot mix temperatures and instantly capture a significant reduction in carbon are available today. Our industry has also developed pavement maintenance technologies that get produced and applied at lower temperatures,” Nation added. “These technologies can and will be included in agency LCA (life cycle assessment) plans, and this will help agencies reduce their carbon footprint.”

When asked what he sees as the greatest opportunities for the asphalt industry in the future, Patrick said he believes they can lead the infrastructure narrative on sustainability. “I think we have the people and assets to help be a solution to the ESG (environmental, social and governance) movement,” he added. “We are in a good space going forward and need to embrace the changes that are coming.”

Sustainability at Ergon

“For Ergon, sustainability means doing right,” Nation commented. “We strive to always do the right thing through our company and for the people we represent, including our employees, their families, our customers and the world we operate in. By reducing our carbon footprint, Ergon has reasonable plans to make sure we are doing our part to help.”

A few examples of specific steps taken by Ergon A&E include:

  • Patented technologies to reduce effects of aging on asphalt and enable the use of higher levels of recycled materials in asphalt have been developed by Ergon companies.

  • Ergon A&E’s warm mix asphalt technology is an environmentally friendly alternative to traditional hot mix applications, reducing carbon emissions, volatile organic compounds (VOCs), nitrogen oxides (NOx), particulate matter and more.

  • Ergon A&E’s micro surfacing and chip seal treatments offer 44% and 51% reductions in greenhouse gas emissions when compared to conventional roadway construction methods.

  • Crafco, a division of Ergon A&E, recycles an average of 10 million pounds of crumb rubber from tires each year, leading to the reduction of 30 million pounds of CO2e emissions.

To learn more about Ergon’s ESG efforts or download our Doing Right Report, visit https://ergon.com/sustainability.

And if you would like more information about the environmentally friendly products offered by Ergon Asphalt & Emulsions, find your local sales representative at https://ergonasphalt.com/locations.

Women at Ergon Bring Solutions to the Construction Industry

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Ergon is proud to provide opportunities for women to join the Ergon family and advance in construction-related careers, one of the fields where women continue to be underrepresented.

For Women in Construction Week 2022, we’ve highlighted a few women who help move Ergon’s construction-related operations forward with quality, safety and customer satisfaction in mind. We hope to inspire and encourage all women to think outside the box and push past barriers when it comes to choosing a new career path.

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Meet Ergon’s Women in Construction

Many women have contributed directly to Ergon’s goals to meet needs, support families and serve customers in their construction/infrastructure related roles. Meet a few of them below.

Rosita Martinez – Ergon Asfaltos México

Rosita serves as Technical Manager for Ergon Asfaltos México (EAM), a subsidiary of Ergon Asphalt & Emulsions. She joined EAM in 1999 and has since played a vital role in the development of asphalt and emulsion products and systems for roads within Ergon’s Mexico markets. Additionally, she is responsible for the coordination of the Pavement Engineering Division and other technical services, managing the Quality Control/Quality Assurance (QA/QC) program and managing intellectual property.

“Rosita has immense knowledge in all areas of asphalt and emulsions,” said Scott Watson, Senior VP – Technical Operations. “It is very difficult to have such a grasp of formulations, production, applications and performance evaluation, but Rosita has mastered them all.”

Rosita shared her experience working in construction in hopes of inspiring women who desire to do challenging, exciting and purposeful work to consider the field as well: “Working in construction offers constant challenges and opportunities since it’s a constantly changing field,” she said. “I enjoy testing and seeing the results of our work on roads. It’s also an exciting career that provides enormous satisfaction from being able to contribute meaningful work to improve infrastructure — something that impacts people daily.”

Catrina Franklin – Alliant Construction (Ergon Construction Group)

Catrina serves as the Project Management Assistant for Alliant Construction, a division of Ergon Construction Group. In this role, she is involved in many aspects of the business, including accounting work, estimating, operations, handling daily office duties and more. Catrina joined Alliant in September 2020 and has already had a huge impact on business operations.

“Catrina Franklin is a valuable asset for us,” said Andy Measells, VP & General Manager of Alliant Construction. “Because Alliant stays focused on delivering the highest quality customer and partner experiences, our service, speed, integrity and professionalism matter. And that’s why it’s so great to have an experienced team member like Catrina, who understands all the puzzle pieces, so to speak, and helps keep our operations running smoothly and efficiently.”

Catrina encourages women who are interested in learning new things and seeing concepts come to life to consider careers in construction. “Construction has been an exciting career for me,” she said. “Every day is different and I’m always learning new things. I love every aspect of it from estimating to operations.”

Amy Walker –  Ergon Asphalt & Emulsions

Since 2004, Amy has excelled as Area Sales Manager (ASM) for Mississippi — the home of Ergon’s headquarters.

For Amy, her job is about more than convincing various agencies to buy Ergon’s asphalt and emulsion products. It’s about building relationships based on exceptional service, technical support and education on best practices to advance the goal of improving America’s infrastructure. “Amy is very service oriented and is always available to answer questions, teach and help our customers be successful,” said Larry Tomkins, Ergon A&E’s VP – Southeast Region. “She has the unique ability to be able to connect with people, and her contribution to the industry and Ergon has been felt all across Mississippi.”

In her role as ASM, Amy has excelled at building relationships with county supervisors, road managers, county engineers, consulting engineers, representatives from Departments of Transportation and also city agencies. “We work together to assess the needs of the roads within their network, as well as assess proper application and site selection,” she said. “And I provide support to ensure a successful project and troubleshoot when needed.”

In addition to overcoming stereotypes in the construction/infrastructure field, Amy is also the first member of the third generation of the Lampton family to be appointed to Ergon’s Board of Directors.

Brandi Julian – Crafco

Brandi Julian is Director of Organizational Development (DOD) for Crafco, a subsidiary of Ergon Asphalt & Emulsions and the world’s leading manufacturer of packaged pavement preservation products. “Implementing Organizational Development, which is a new initiative at Crafco, requires a leader who not only has the vision, but also the strength to educate and inspire employees to embrace positive change,” said Gary Johnson, Crafco President. “Brandi is that leader, and I cannot think of anyone better to guide us through the development and execution of this monumental effort.”

As DOD, Brandi plays a vital part in growing the construction industry by providing opportunities for employee retention, growth, development and performance management — opportunities she ensures are extended to groups, like women, who remain underrepresented in the industry. “I believe diversity of any employee base adds value to new thoughts and new ways of operating and improving processes,” said Brandi.

In addition to doing her part to ensure a competent and diverse workplace, Brandi encourages women to think outside the box when it comes to their careers and not limit themselves to traditional roles. “There are vast opportunities for women in the construction industry, and I would encourage women, especially those currently pursing degrees, to think outside of traditional female fields and roles,” she said.

Women of Ergon Breaking Barriers
This list doesn’t scratch the surface of the many female employees overcoming stereotypes within the various industries Ergon serves. If you’re interested in a company committed to respecting and providing spaces for the diversity of ideas and of people, visit ergoncareers.com.

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Construction Services at Ergon
Ergon provides specialized services within various sectors of the construction industry, including industrial and commercial construction, maintenance and related services through our Construction & Real Estate segment. We also produce, market and distribute asphalt, emulsions, specialty coatings and sealants for road construction and maintenance through our Asphalt & Emulsions segment.

Crafco Purchases Right/Pointe

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We are pleased to announce that Crafco, Inc., has purchased substantially all the assets of Right/Pointe, LLC, located in DeKalb, Illinois. The purchase was effective on Monday, October 19, 2020. “This addition to Crafco’s industry-leading packaged pavement preservation business has become our seventh materials manufacturing plant in the United States,” said Don Brooks, Crafco President.

The acquisition of Right/Pointe will enhance Crafco’ s ability to better serve existing customers in the Midwestern United States. It will also expand the company’s customer base and product line to include highway cures and commercial liquids. This acquisition fits very well with the long-term strategy of expanding into markets and product lines that align well with Crafco’ s position as the world’s leading manufacturer of quality packaged pavement preservation products.

A division of Ergon’s Asphalt & Emulsions segment, Crafco has manufacturing facilities in Arizona, California, Ohio, Pennsylvania, Tennessee, Texas, Wyoming, the Czech Republic and China. Independent distribution and sales offices are located in the U.S. and around the globe.

Ergon Purchases Western States Asphalt Group

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JACKSON, Miss. – Ergon Asphalt & Emulsions, Inc., (EA&E) has announced finalization of an agreement to purchase the asphalt business of Western States Group, LLC, and Western States Asphalt of Montana, LLC. EA&E has long been known as a valued resource in the development of the asphalt industry in the United States. The company’s footprint has grown over the past 38 years from a single plant in Mississippi to 54 asphalt and emulsions facilities stretching from coast to coast across the United States and Mexico.

“The Intermountain Northwest has been on our radar screen for many years,” said Baxter Burns, EA&E President. “In our business, people and relationships are the greatest asset a company can have. And Western States is no different. They are dedicated, hard-working, and loyal — a perfect fit for melding into our Ergon A&E group.”

Headquartered in Spokane, Washington, Western States was formed out of the SemMaterials bankruptcy in 2009. With six plants situated in Washington, Idaho, Wyoming and Montana, they have been a constant in the Intermountain Northwest for many years. Western States provides a full spectrum of paving solutions, including neat asphalt, polymer modified asphalt and emulsions. They enjoy a strong company culture and place great importance on employees, quality products and safety. Ergon plans to retain the current employees, including the existing management team.

“At Ergon, our values are based on meeting needs, supporting families and serving customers, and we look forward to doing just that in the Intermountain Northwest with this acquisition,” explained Emmitte Haddox, Ergon Chief Executive Officer. “Our asphalt and emulsions group is a trusted resource for agencies and communities from coast to coast, and we are delighted about this opportunity to serve this new market.”

About Ergon Asphalt & Emulsions, Inc.
Ergon Asphalt & Emulsions, Inc., is a subsidiary of Ergon, Inc., a privately held company formed in 1954 and based in Jackson, Mississippi, with over 3,000 employees globally. Ergon and its subsidiaries are engaged in a wide range of operations that are categorized by Corporate Operations and six primary business segments which include: Refining and Marketing, Specialty Chemicals, Asphalt and Emulsions, Midstream and Logistics, Oil and Gas, Construction and Real Estate.

Contact
Kathy Potts
Director of Marketing Communications
Ergon, Inc.
601-933-3000
kathy.potts@ergon.com
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